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Cable for commercial buildings

PILONE CABLES TECHNICAL TEAM

In a commercial building the riser decides the size. Floor sub-mains are bunched together in one shaft, and cables that share a shaft warm each other, so each one carries less than the chart says. A 45 A floor panel that looks like 10 mm² comes out at 16 mm² once six circuits share the riser.

That is the difference between a building and a house. In a house the run is short and the cable is on its own. In an office block the runs are moderate, the loads are moderate, and the cables are stacked — so grouping and shaft temperature take the capacity, not distance. Size a floor panel by working out its maximum demand after diversity, applying the grouping and ambient factors, and only then reading the chart. The sums are below.

Where a commercial building's load actually sits

A commercial load schedule in Pakistan does not look like a UK one. Air conditioning is the dominant block for most of the year, the building runs a second supply path on generator, and the lighting and small-power circuits that fill the schedule are heavily diversified and hardly matter to the feeder.

What each block of a commercial load does to the cable decision. This table is about which constraint binds, not about a size — the size comes from your own load schedule after diversity. Estimating maximum demand is covered on the commercial load calculation page. Verify the schedule and the sizing with a licensed electrician.
Load blockWhy it matters hereWhat binds the size
Air conditioningThe largest block for most of the year, and it runs when the shaft is hottestAmbient, and dedicated circuits per unit
Lighting and small powerMany circuits, heavily diversified; large on the schedule, small on the feederCircuit protection, not the sub-main
Workstation and retail socketsDiversity applies at the panel, not at the outletMaximum demand after diversity
Lifts, pumps, extract fansMotor loads: intermittent, with a starting current the feeder must rideNameplate full-load current
Floor sub-mains in the riserEvery floor's feeder shares one shaftGrouping × ambient
Incoming main and generator pathTwo cables to the same board, sized for different schedulesWhich circuits are essential

Read down the last column and one row is unlike the others. Everything above the riser line is decided by the load. The riser line is decided by the building's own construction — how many feeders share the shaft and how hot it gets — and that is the one a load schedule alone will never tell you.

What the riser takes off the rating

Every ampacity figure on this site is a clipped-direct number at 30°C: one cable, in free air, on its own. Six sub-mains strapped up a shaft is the opposite arrangement, and the correction is not small. The arithmetic is always the same shape — tabulated capacity × grouping factor × ambient factor = what the cable can actually carry — and the factors multiply rather than add.

Three or four loaded conductors, copper, PVC, per BS 7671 reference method C (clipped direct), 30°C ambient; conductor data per IEC 60228. The middle column applies an illustrative combined grouping and ambient factor of 0.70 to show the arithmetic — it is not a factor to use. Take the real factors for your shaft, your circuit count and your ambient from BS 7671. Three-phase drop is the single-phase figure × 0.866. Verify sizing with a licensed electrician for your installation.
SizeCapacity at 30°CIf factors = 0.70Three-phase drop
6 mm²41 A28.7 A6.3 mV/A/m
10 mm²57 A39.9 A3.8 mV/A/m
16 mm²76 A53.2 A2.4 mV/A/m
25 mm²96 A67.2 A1.5 mV/A/m
35 mm²119 A83.3 A1.1 mV/A/m
50 mm²144 A100.8 A0.81 mV/A/m
70 mm²184 A128.8 A0.55 mV/A/m
A wrongly sized riser feeder is a fault in a shaft that runs the height of an occupied building, so the margin matters more here than almost anywhere else. Take the grouping and ambient factors for your own arrangement from BS 7671 rather than from any illustration, and have a licensed electrician confirm the sub-main size, the protective device and the earthing against your load schedule before cable is ordered.

Worked example: a 45 A floor panel, six circuits in the shaft

One floor of an office block. After diversity the panel's maximum demand is 45 A three-phase at 415 V, the run from the main board up the riser to that floor is 35 m, and six sub-mains share the shaft.

Capacity. 10 mm² is 57 A with three loaded conductors at 30°C, which clears 45 A on paper. Take the grouping and ambient factors for this shaft as multiplying to 0.70 — yours come from BS 7671, not from this page — and 57 × 0.70 = 39.9 A, below the load. 10 mm² fails. 16 mm² gives 76 × 0.70 = 53.2 A, which clears 45 A with 8.2 A in hand.

Voltage drop. On 16 mm² three-phase: 2.4 × 45 × 35 ÷ 1000 = 3.78 V, against a 2.5% sub-main budget of 10.4 V on 415 V. It passes with room to spare, and would have passed on 10 mm² too.

Answer: 16 mm², and the grouping is what decided it. That is worth stating plainly, because it is the opposite of a long buried feeder where the length picks the size and the current is never in doubt. In a riser the distance is short, the drop is comfortable, and the shaft takes nearly a third of the rating before the cable has done any work. A load schedule that stops at 45 A and reads 10 mm² off a chart has skipped the only step that mattered.

Get the maximum demand right first — that is commercial load calculation — then the conductor selection and the full kW to mm² ladder is on 3-phase cable size. Check your own riser length in the voltage drop calculator.

The second cable nobody budgets for

A commercial building in Pakistan runs on two supplies, and the cable schedule has to show both. The generator feeds through a changeover into the same distribution, which means a second route from the plant room to the board and a second set of metres in the bill of quantities.

The decision that saves money is made before the cable is ordered: which circuits are essential. A generator path sized for the whole building is the expensive answer; a path sized for lifts, escape lighting, pumps, servers and a defined share of the air conditioning is the ordinary one. Settle the essential-services schedule first, then size that cable against it, and keep the changeover, the earthing arrangement and the neutral handling on the same drawing. Where either route crosses a car park, a plant room floor or a yard, the run wants armour for the mechanical exposure — that call is made on armoured vs unarmoured, and the buried section on underground cable.

Cable for offices, malls and commercial spaces

The riser sizes that leave the Lahore line most often for building work are 16mm 4 core cable and 25mm 4 core cable, with 10mm 4 core cable on smaller panels. Send the sub-main schedule — a bill of quantities as a photo is fine — with your city, and we quote the day's factory rate line by line: Punjab in 1–2 days, rest of Pakistan in 2–4.

What to settle before the cable is ordered

Fix the maximum demand

Connected load is not demand. Apply diversity block by block and settle a number per panel before anything is sized — that is the input every later decision depends on.

Count what shares the shaft

How many sub-mains run together, and how hot the riser gets in summer. Those two facts set the grouping and ambient factors, and they are the ones a load schedule never records.

Decide the essential schedule

Which circuits stay live on generator. That decision sizes the second cable, and it is far cheaper to make now than after the changeover is installed.

Questions commercial buyers ask

What size cable for a floor sub-main in a commercial building?
Work from the panel's maximum demand after diversity, then apply the riser grouping before you read the chart. A 45 A three-phase floor panel looks like 10 mm², which is 57 A with three loaded conductors at 30°C. Put six circuits in the same shaft and, on an illustrative factor of 0.70, that becomes 57 × 0.70 = 39.9 A and fails. 16 mm² gives 76 × 0.70 = 53.2 A and passes.
Does bunching cables in a riser really change the cable size?
Yes, and in a riser it is usually the deciding factor rather than the run length. Cables bunched in a shaft warm each other, so each one carries less than it would alone, and a hot shaft in summer cuts it again. The two factors multiply rather than add. Take the correct grouping and ambient factors for your arrangement from BS 7671 and write the sum as base × factor = result so it can be audited.
Do I need armoured cable inside a commercial building?
Not for a run in conduit, trunking or a chased wall, where the containment is already the mechanical protection. Armour earns its place where the cable is exposed to impact: a basement car park, a plant room floor, a yard crossing, or the buried section of the incoming supply. Choose the construction for the route and the size for the load; the decision is set out on the armoured versus unarmoured page.
Does the generator supply need its own cable?
In a Pakistani commercial building, plan for two cables to the same board from the start. The generator feeds through a changeover into the same distribution, so that path is sized for the load it will actually carry on generator, which is often a reduced essential-services schedule rather than the full building. Decide which circuits are essential before the cable is ordered, because it is the cheapest moment to decide it.

Send the sub-main schedule

Tell us the panel demands after diversity, the riser lengths, and how many circuits share the shaft. We match them to sizes and quote the day's factory rate against your list — a bill of quantities gets a line-item answer.

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