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4mm single-core XLPE/PVC solar DC wire, cut end showing fine-stranded copper conductor
PILONE · 4MM² · 1 CORE · DC · XLPE 90°C · CU CLASS 5

4mm XLPE/PVC Solar Wire

4.8/5 · 127 buyer ratings

PILONE CABLES TECHNICAL TEAM

One 4 mm² class 5 copper conductor, 56 strands of 0.30 mm, XLPE insulated with a PVC outer and rated −40°C to +90°C, 1000 V DC. This is panel-side wire, and on a roof the insulation does the hard work: it sits in full Lahore sun for years while the copper only carries string current. 4.95 Ω/km. Cut to your run length on the Pilone line in Lahore.

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Prices track the daily copper rate. Bulk and coil pricing on request.

Check the coil before you pay for it

Every coil leaves our factory with a QR code printed on the packaging. Scan it and the factory record for that batch opens: brand, cable size, batch number, year of manufacture and conductor. Compare the batch number on screen with the one printed on your coil — if the two do not match, it did not come from us.

Specifications

Resistance per IEC 60228, class 5 flexible stranded copper. Current capacity shown is the BS 7671 method C, 2-loaded-conductor reference for bundled AC circuits — a single DC core run in free air typically carries more; confirm against your inverter or charge controller datasheet. Verify sizing with a licensed installer.
PropertyValue
ConductorPlain annealed copper, class 5 flexible stranded
Nominal area4 mm² × 1 core
Strand construction56 / 0.30 mm (typical)
Max conductor resistance at 20°C4.95 Ω/km
Current capacity (reference, method C)≈ 36 A
Voltage drop≈ 11 mV/A/m
Voltage rating1000 V DC (typical for solar PV wire)
Temperature rating−40°C to +90°C (XLPE)
Insulation / sheathXLPE / PVC, UV and outdoor rated
Conductor copper weight≈ 35.6 kg/km
Reference standardsIEC 60228 (conductor construction)

Where this cable belongs

The buyer is a solar installer or a homeowner finishing a rooftop system, and the length wanted is usually small — the panel-to-panel jumpers, then one pair of runs from the array down to the inverter. Panels in a series string do not add current, only voltage: the short-circuit current on the label of each module, typically in the 11–14 A band for a 550–600 W panel, is what the string carries, so 4 mm² sits comfortably above one string. Where 4 mm² runs out is at the combiner, once two or three strings are paralleled onto one pair — that is a 6mm solar DC wire job. Read the labels on your own panels and the input rating of your inverter before you buy.

Panel string jumpers

Module to module along the array, on the roof, exposed to sun and rain for the life of the system.

String to combiner box

The run down from one string to a combiner or junction box, one conductor for positive and one for negative.

Short inverter home runs

Single-string DC runs to an inverter or charge controller where the distance is short and the current is one string's worth.

Worked example, using the voltage drop figure in the table above. A string carrying 12 A over a 20 m run from the roof to the inverter drops 12 × 20 × 11 ÷ 1000 = 2.6 V, counting the positive and negative legs together. On a 400 V DC string that is 0.7% and invisible. On a 48 V battery-side run the same 2.6 V is 5.5%, which is why battery cable is always fatter and kept short. DC has no diversity and no power factor to hide behind: the string current flows for every sunny hour, so a drop you accept here you pay for every day.

DC cable sizing depends on array voltage, string current, and run length, not just conductor size. Have a licensed solar installer confirm the size for your system — or start with the cable size calculator.

What buyers say

5/5

“Excellent quality copper cables. Fast delivery across Pakistan. Highly recommended for electrical projects.”

AHMAD HASSAN

5/5

“Best cable manufacturer in Lahore. 99.9% pure copper as promised. Very satisfied with the product quality.”

MUHAMMAD ALI

5/5

“Good quality cables at competitive prices. Delivery was quick to Karachi. Will order again.”

IMRAN KHAN

Frequently asked

What is the price of 4mm solar wire in Pakistan?
The price changes with the daily copper rate. Pilone Cables sells factory-direct from Lahore, below dealer rates. Message us on WhatsApp at +92 319 4262451 for today's price per meter.
What is 4mm XLPE/PVC solar wire used for?
It carries DC power on the panel side of a solar system: panel-to-panel string interconnects, panel string to combiner box, and short home runs to the inverter or charge controller.
Can I use solar wire for normal AC house wiring?
No. It is built and rated for DC panel-side runs. For AC circuits inside the house, use standard or flexible PVC cable rated for 450/750 V AC instead.
Should I use 4mm or 6mm solar wire?
4 mm² for a single string, 6 mm² once strings are paralleled or the run gets long. The current a string carries is the short-circuit figure on the panel label, not the sum of the panel wattages, and putting panels in series adds volts rather than amps. Once two or three strings join at a combiner onto one pair, the current does add, and the drop over the run down to the inverter is what decides it. Compare the two on the 6mm solar DC wire page.
Why XLPE rather than ordinary PVC cable on the roof?
Because of heat and sunlight, not current. Ordinary PVC house cable is rated to 70°C at the conductor and its sheath is not made to sit in direct sun; on a roof it hardens, cracks and lets water into the joint. XLPE here is rated −40°C to +90°C under a UV-rated PVC outer, and the insulation is built for 1000 V DC rather than 450/750 V AC. DC arcs do not self-extinguish the way AC arcs do, so panel-side insulation is not the place to save money.