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What size cable for a net-metering connection?

PILONE CABLES TECHNICAL TEAM

Net metering is an AC job. Size the cable from the inverter's AC output current, not from the array.

A 5 kW inverter on Pakistan's 220 V single-phase supply puts out 5000 ÷ 220 = 22.7 A, which is a 32 A MCB and 6 mm² three-core copper from the inverter to the AC distribution board. A 10 kW three-phase inverter puts out 14.4 A per phase — a 20 A MCB and 4 mm² four-core. The run on from the board to the utility meter is a different sum again: it is sized from your sanctioned load, because it carries the house's import as well as the array's export.

The net-metering cable is the AC cable

Search net metering in Pakistan and you get application forms, NEPRA rules and connection fees. Almost nothing about the cable — which is the part you actually have to buy. And when cable does come up, it is usually the DC cable on the roof, which is the one part of the installation net metering does not touch.

Net metering changes the alternating-current side of a solar installation, not the direct-current side. The cable it puts in question is the run from the inverter to the AC distribution board, sized from the inverter's rated AC output current with a 1.25 continuous-duty margin and a breaker above it, and the run from that board on to the utility meter, sized from the sanctioned load on your connection rather than from the inverter. The panels, the strings and the run down from the roof are sized exactly as they would be on any hybrid or off-grid system: from string current, string voltage and route length.

One boundary worth stating plainly. We make cable. The net-metering application, the NEPRA licence, the agreement and the meter itself are between you, your installer and your distribution company — ask them about those. This page covers the cable.

Inverter to the AC distribution board

Three steps, and the arithmetic is short. Take the inverter's rated AC output in watts. Divide by 220 for a single-phase supply, or by 1.732 × 400 for three-phase, to get the current. Multiply by 1.25, because an inverter at full output on a clear afternoon holds that current for hours, and pick the next standard breaker above the answer. Then choose a cable that clears the breaker — not merely the load.

AC run from the inverter to the distribution board, by inverter rating and supply. Current is rated output ÷ 220 V single-phase or ÷ (1.732 × 400 V) three-phase; design current adds the 1.25 continuous-duty margin. Current capacity per BS 7671, installation reference method C (clipped direct), 30°C ambient — two loaded conductors on single-phase, three on three-phase; conductor data per IEC 60228. Derate for conduit, bunching and high ambient. Verify sizing with a licensed electrician.
InverterSupplyOutput currentDesign currentMCBCableCapacity
3 kW220 V, 1-phase13.6 A17.0 A20 A4 mm² 3 core36 A
5 kW220 V, 1-phase22.7 A28.4 A32 A6 mm² 3 core46 A
7.5 kW220 V, 1-phase34.1 A42.6 A50 A10 mm² 3 core63 A
10 kW220 V, 1-phase45.5 A56.9 A63 A16 mm²85 A
10 kW400 V, 3-phase14.4 A18.0 A20 A4 mm² 4 core32 A
15 kW400 V, 3-phase21.7 A27.1 A32 A6 mm² 4 core41 A
20 kW400 V, 3-phase28.9 A36.1 A40 A10 mm² 4 core57 A

Read the two 10 kW rows together, because that pair is where quotes go wrong. The same inverter rating takes 4 mm² on a three-phase connection and 16 mm² on a single-phase one — four sizes apart, on one line of the nameplate. And on the single-phase row, note why it is 16 mm² and not 10 mm²: 10 mm² carries exactly 63 A, the same number as the breaker, with nothing left once the cable enters conduit or the ambient passes 30°C. Voltage drop was never the problem on that run; breaker margin was. The usual picks — 4mm 3 core, 6mm 3 core, 16mm 2 core and 10mm 4 core — all sit on the standard cable range.

The board to the meter, and why it is a different sum

People assume the meter tails get sized from the solar system. They do not. That run carries everything the house imports through the meter, plus anything the array exports back through it, so the figure that sets it is the sanctioned load on your connection — usually larger than the inverter. If your existing tails already suit the sanctioned load, net metering does not change them; the meter is swapped, not the cable feeding it.

Meter tails by sanctioned load on a 220 V single-phase connection. Current is load ÷ 220 V; the main breaker is that current × 1.25 rounded up to the next standard rating, and the tails are the first size that carries more than the breaker. Current capacity per BS 7671, installation reference method C (clipped direct), 30°C ambient, two loaded conductors; conductor data per IEC 60228. The meter, its seals and the connection inside the meter box are the distribution company's work under your net-metering approval. Verify sizing with a licensed electrician.
Sanctioned loadCurrent at 220 VMain breakerMeter tailsCapacity
5 kW22.7 A32 A6 mm²46 A
7.5 kW34.1 A50 A10 mm²63 A
10 kW45.5 A63 A16 mm²85 A
15 kW68.2 A100 A25 mm²112 A

Meter-tail sizing by utility is covered separately for a WAPDA meter, a K-Electric meter and the main meter run. The array frames, the inverter body and the AC board all bond back to the same house earth electrode — 6 mm² on a 3 kW or 5 kW system, 10 mm² on a 10 kW array. The solar earthing cable guide covers the terminations.

A net-metering installation is worked on live from two directions: the utility side stays energised, and the panel strings stay live in daylight whether the inverter is switched on or off. Isolation, the AC changeover and the export protection are part of the same design as the cable, and all of it belongs to a licensed electrician working under your distribution company's approval. Current capacities here assume the cable is clipped direct at 30°C — derate for conduit, bunching and high ambient.

The DC side does not change

Whatever the metering arrangement, the roof is sized the same way: string design current, string voltage, route length, held to a 3% voltage drop. Most Pakistani rooftop strings land on 6 mm², which at a 17.5 A design current reaches a 46 m route on a 200 V string; 10 mm² is the size when two strings are combined into one home run. The panel-to-inverter run-length tables have the full ladder, and the system guides for 3kW, 5kW and 10kW work an example through end to end.

Larger arrays step up to 16mm DC cable on the home run. Panel tails and MC4 leads use the small end of the ladder — 2.5mm single-core DC. The whole range, 0.75mm to 35mm, sits on the DC and solar cable page.

Frequently asked

Net metering ke liye kaunsa cable chahiye?
The AC one. Net metering adds an export path on the alternating-current side of the inverter, so the cable it needs is ordinary multi-core copper, sized from the inverter's AC output current. A 5 kW single-phase inverter puts out 22.7 A and takes 6 mm² three-core on a 32 A MCB. Nothing on the roof changes.
Does net metering change the DC cable on my roof?
No. The panels, the strings and the run down to the inverter are sized from string current and route length exactly as they would be on an off-grid or hybrid system. Net metering is a metering and connection arrangement past the inverter. Size the DC side from the kW guide for your system and leave it alone.
What size cable from the inverter to the AC distribution board?
Take the inverter's rated AC output, divide by 220 V single-phase or by 1.732 × 400 V three-phase, add a 1.25 continuous-duty margin, and pick the next breaker up. 3 kW single-phase is 13.6 A and a 20 A MCB on 4 mm² three-core. 5 kW is 22.7 A and a 32 A MCB on 6 mm². 10 kW single-phase is 45.5 A and a 63 A MCB on 16 mm².
What cable goes from the board to the WAPDA or LESCO meter?
That run is sized from your sanctioned load, not from the inverter, because it carries everything the house imports as well as anything the array exports. A 10 kW sanctioned load on single-phase is 45.5 A, which is a 63 A main and 16 mm² tails. The meter itself and its seals are the distribution company's work.
Do I need a separate earth for a net-metering installation?
Not a separate one — a properly bonded one. The array frames, the inverter body and the AC board all tie back to the same house earth electrode, and the earth core runs with the AC cable from the inverter to the board. 6 mm² covers a 3 kW or 5 kW system; 10 mm² is the size on a 10 kW array.
Is the net meter single-phase or three-phase?
It follows your existing connection. A single-phase house gets a single-phase net meter and a two-conductor-plus-earth run; a three-phase connection gets a three-phase meter and a four-core run. This matters for cable because the same 10 kW inverter draws 45.5 A on single-phase and only 14.4 A per phase on three-phase.

Net-metering cable, factory-direct

We draw the copper in Lahore and sell it at the day's rate — no dealer margin. Send the inverter rating, whether your connection is single or three-phase, and the two AC route lengths: Punjab in 1–2 days, rest of Pakistan in 2–4.

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