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Cable for a factory: what each part of the plant runs

PILONE CABLES TECHNICAL TEAM

A plant is not one cable job. The fixed feeder, the tail onto a machine that moves, the run across the yard and the long incoming line are four different products, and the shed they all sit in is hotter than the chart that rated them.

Pick the family first, size it second, then take the shed's temperature off the rating.

Fixed feeders from the main panel to sub-boards and machines are class 2 stranded copper, PVC insulated, 450/750 V, four core. Tails onto a machine that moves or vibrates are class 5 flexible. A yard crossing or a buried run goes armoured. On the long incoming line the metal itself changes, because aluminium costs less per metre for the same job. Then every capacity comes down: a 22 kW compressor draws 22,000 ÷ 611 = 36 A at 415 V, and on a tray in a shed well past 30 °C the 41 A that 6 mm² carries on the chart is not enough — 10 mm² is.

Which cable family each part of a plant takes

What separates a factory from a building of the same floor area: the loads run for shifts rather than minutes, and half the cable is moving or exposed. Read the third column — the family is chosen by what the cable has to survive, not by the current.

Cable families on a plant and what each part of the run is chosen for. Every feeder is still sized on its own load, run length and installation method. Copper capacities quoted on this page are per BS 7671 reference method C (clipped direct), 30 °C ambient, PVC; conductor data per IEC 60228. Verify sizing with a licensed electrician for your installation.
Part of the plantCable familyWhy that one
Main panel to shed sub-boardsClass 2 stranded copper, PVC, 450/750 V, 4 coreFixed and clipped or on tray; sized on demand, then derated for the shed
Sub-board to a fixed machineClass 2 stranded copper, 4 coreBalanced three-phase load — the full-load current on the nameplate beats any chart
Tail onto a machine that moves or vibratesClass 5 flexible copper, 300/500 VFine strands survive flexing and being re-dressed at the terminal
Yard crossing, vehicle route, buried runArmouredSteel wire takes the impact, the soil pressure and the forklift
Long incoming and distribution runsAluminiumCost per metre at large conductor sizes; the size steps up for the same current
Earth and bonding conductorsCopper, derived from the phase conductorSized off the phase it protects, never guessed

Rows one and two are the ordinary sizing job — the kW-to-mm² ladder is on 3-phase cable size, and a single motor with its starting current on industrial cable sizing. Row four decides on the route rather than the amps: cable for an underground run. Row six is derived from the phase conductor, on earth cable.

A 22 kW compressor feeder in a hot shed

The compressor sits 45 m from its sub-board, the feeder runs on a tray with other loaded circuits, and the shed roof holds the floor around 45 °C through the summer. This is the arithmetic, written so it can be audited.

So the feeder is 10mm 4 core cable — one size above what the 30 °C chart alone would have sold you, and the whole difference is the factor. Write it as base × factor = result every time. Check your own run in the voltage drop calculator, or start from the load in the cable size calculator.

Every capacity here is a 30 °C, clipped-direct figure for one circuit on its own. A plant floor is hotter and a tray is never one circuit, so both factors bite at once — take the real ones from BS 7671, and remember they multiply rather than add. Have a licensed electrician confirm every size and protective device against the load schedule before you order.

Copper or aluminium on the long runs

Inside the plant the answer is copper: machine terminals are made for it, and the runs are too short for the metal price to be the argument. The argument starts on the incoming line, where the metre count decides the order. The lighter metal carries less current for the same mm², so the conductor steps up and the terminations have to be made for it — per-size figures on aluminium cable, and the trade-off in full on copper vs aluminium cable.

One limit, stated before you order rather than after: our line is PVC insulated copper and aluminium at a 70 °C conductor rating, 450/750 V fixed and 300/500 V flexible. It is not medium-voltage cable, and it is not fire-survival or low-smoke cable, which is a separate certified product class — our position is on fire resistant cable. Send the specification with the enquiry and we will say which lines of it our range covers.

Quoting against a plant BOQ

Send the lines

Size, cores, construction and metres per line — or the load schedule, and we will read the sizes off it with you.

Get today's rate

Cable is priced off the day's copper rate, so the quote carries its date. No dealer margin between the line that drew it and you.

Collect or dispatch

Collect from the factory in Lahore, or we dispatch by courier or transport — Punjab in 1–2 days, rest of Pakistan in 2–4.

Questions plant buyers ask

What cable is best for a factory?
Four different cables, one plant. Fixed feeders from the main panel to sub-boards and machines are class 2 stranded copper, PVC insulated, 450/750 V, four core. Tails onto machines that move or vibrate are class 5 flexible. Yard crossings and buried runs go armoured. Long incoming runs are where aluminium starts to pay. Each is sized on its own load, run length and installation method.
Factory wiring cable Pakistan mein kaun sa lete hain?
Fixed run ke liye class 2 copper, PVC, 450/750 V, char core. Machine ke tail par class 5 flexible, kyunki woh mudta hai. Yard ya zameen ke neeche armoured. Size 415 volt par nikalta hai: watt ko 611 se taqseem karein, phir garmi aur tray ke factor laga kar dekhein ke cable us current se ooper rehta hai ya nahi. 30 degree wala chart shed ke andar poora nahi utarta.
Copper or aluminium for a factory submain?
Copper on machine feeders and anywhere the terminations are tight. Aluminium earns its place on the long incoming and distribution runs, where the metre count is large enough that cost per metre decides the order. It carries less current for the same mm², so the conductor steps up and the terminations have to be made for it. Per-size figures are on the aluminium cable page.
Do you supply cable for a factory in bulk, and can you quote against our BOQ?
Yes. Send the cable lines — size, cores, construction and metres — on WhatsApp and you get the day's factory rate against each one. Cable is priced off the daily copper rate, so a quotation carries its date rather than staying open. Collect from the Lahore factory, or we dispatch: Punjab in 1–2 days, rest of Pakistan in 2–4.

Cable for the plant, at the factory rate

Send the load schedule or the cable lines from your BOQ. You get the day's factory price against each one, with collection from Lahore or dispatch by courier or transport.

WhatsApp for a quote