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Cable for hospitals: ward, essential and imaging circuits

PILONE CABLES TECHNICAL TEAM

A hospital is not one electrical building. It is three, stacked on the same site: ordinary circuits, circuits that have to survive a WAPDA outage, and equipment feeds written by the machine's manufacturer. Each group is sized a different way.

Factory
Lahore, Punjab
Supply
Bulk and single-coil orders
Delivery
Punjab 1–2 days · rest of Pakistan 2–4 days

Ward circuits size on load. Essential boards size twice. Imaging feeds size on voltage drop.

Ordinary ward lighting and small power is ordinary building wiring, 1.5 to 6 mm² copper on the connected load. Anything fed through the standby changeover is sized on both sides, because the mains feed and the generator feed each carry the whole essential load alone. Equipment feeds are the ones that surprise people: an imaging room with a 45 A momentary demand, 40 m away, under the 2% drop limit its schedule sets, needs 25 mm² — not the 16 mm² the current alone would justify.

The four circuit groups, and what decides each one

This is the load profile that makes a hospital different from an office of the same floor area. Read down the third column: the number that fixes the cable size changes from row to row.

Circuit groups on a typical hospital or clinic supply and the input that sets each cable size. Sizes quoted are copper, PVC, 450/750 V, and are starting points only — each one still has to be confirmed against the load schedule, the run length and the installation method. Verify sizing with a licensed electrician for your installation.
Circuit groupTypical size bandWhat actually fixes the size
Ward lighting and small power1.5 – 4 mm²Connected load with normal diversity, as in any building
Theatre, ICU and other essential boards10 – 35 mm²The whole essential load — on the mains side and the generator side of the changeover
Imaging rooms (X-ray, CT, MRI ancillaries)16 – 35 mm²The momentary demand and the voltage-drop limit printed in the equipment schedule
Lifts, chillers, pumps, laundry plant6 – 25 mm²Motor nameplate current plus starting behaviour

Rows one and two are worked the ordinary way: total the load, apply diversity, then check the run — the method is on commercial load calculation and the kW-to-mm² ladder on 3-phase cable size. Row four is a motor feeder problem, worked on industrial cable sizing. Row three is the one nobody publishes, so it is worked below. Earthing and bonding conductors are sized off the phase conductor they protect, which is set out on earth cable.

An imaging feed: where voltage drop, not amps, picks the size

Take a diagnostic room 40 m of cable route from its board on a 220 V single-phase feed. The equipment schedule — the manufacturer's, not ours — gives a 45 A momentary demand and holds the supply to a 2% drop at the machine's terminals. Read your own schedule; these two numbers are the whole job.

So the feed is 25mm 2 core cable, chosen by a voltage limit rather than by current. This is why an imaging room quote looks heavy next to a ward of the same floor area, and why substituting "one size down, it carries the amps anyway" on site is the wrong economy. Check any other run in the voltage drop calculator.

Current capacities on this page are BS 7671 reference method C figures at 30 °C. Cable in conduit, bunched in a riser, or in a hot plant room carries less — derate it. Hospital circuits also carry protection and isolation requirements this page does not cover. Have a licensed electrician confirm every size against the approved load schedule before you order.

Cable we make, for the circuits it suits

One limit stated plainly, because a hospital is the wrong place to discover it late: our line is PVC insulated copper and aluminium at a 70 °C conductor rating. Fire-survival and low-smoke cable for life-safety circuits is a separate certified product class, and we do not make it or hold certificates for it. The full position is on fire resistant cable — send us the specification first and we will tell you plainly which lines of your schedule we can supply.

Quoting against a schedule

Send the lines

Size, cores and metres per line from the BOQ, or the load schedule itself. We will say which lines our range covers and which it does not.

Get today's rate

Copper moves daily, so the quote carries its date. Factory-direct from the line that drew the cable, with no dealer margin.

Collect or take delivery

Collect from Lahore, or we dispatch — Punjab in 1–2 days, rest of Pakistan in 2–4 days.

Questions hospital and clinic buyers ask

What cable is used in a hospital?
For ordinary power and lighting, the same PVC insulated copper as any other building: 1.5 to 6 mm² on final circuits, 10 to 25 mm² on submains and essential boards, sized to the load and the run. What differs is not the material but the sizing rules — the essential board is sized on both sides of the changeover, and imaging feeds are sized on the equipment's voltage-drop limit.
Why does an imaging feed need a bigger cable than its current suggests?
Because the equipment schedule usually sets a voltage-drop limit, often around 2 percent, and that limit is reached long before the cable runs out of current capacity. On a 45 A momentary demand over 40 m, 16 mm² carries the current with 40 A to spare but drops 5.04 V against a 4.4 V budget. 25 mm² drops 3.15 V and passes. Read the limit off the schedule, not off a chart.
Does the generator side of the changeover need the same cable size as the mains side?
Yes. Both sides feed the same essential board and either one carries the whole essential load on its own, so both are sized for it. The generator side is often the longer run of the two, which means voltage drop can push it up a size even though the current is identical.
Do you supply fire-resistant cable for hospitals?
No. Our line is PVC insulated copper and aluminium, 70 °C conductor rating, 450/750 V fixed wiring and 300/500 V flexible. Fire-survival and low-smoke cable for life-safety circuits is a separate certified product class and we will not imply otherwise. Our position is set out in full on the fire resistant cable page — tell us the requirement before you order.

Cable for your hospital or clinic project

Send the schedule or the cable lines from the BOQ. You get the day's factory price against each one, and a straight answer on anything outside our range.

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