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2.5mm 4 core flexible copper cable, cut end showing four fine-stranded conductors
PILONE · 2.5MM² · 4 CORE · 300/500 V · CU CLASS 5

2.5mm 4 Core Flexible Cable

4.8/5 · 127 buyer ratings

PILONE CABLES TECHNICAL TEAM

Four 2.5 mm² class 5 conductors — three phases plus a neutral or an earth — 50 strands of 0.25 mm each, PVC insulated and sheathed to 300/500 V. 24 A with three loaded conductors on reference method C, 18 mV/A/m, 7.98 Ω/km, about 16.6 kVA at 400 V. This is the tail for a small three-phase machine that gets moved: a bench lathe, a dough mixer, a small compressor, a portable distribution board. Drawn on the Pilone line in Lahore.

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Prices track the daily copper rate. Bulk and coil pricing on request.

Check the coil before you pay for it

Every coil leaves our factory with a QR code printed on the packaging. Scan it and the factory record for that batch opens: brand, cable size, batch number, year of manufacture and conductor. Compare the batch number on screen with the one printed on your coil — if the two do not match, it did not come from us.

2.5mm 4 core flexible cable is quoted at the day's copper rate, per metre.

2.5 mm² 4 core flexible cable is quoted at the day's copper rate, per metre — send the metres and your city on WhatsApp and today's number comes back. Three of the four conductors are loaded on a three-phase circuit, so it carries 24 A on BS 7671 reference method C at 30°C, about 16.6 kVA at 400 V; with two loaded it is 27 A. The class 5 conductor is 50 strands of 0.25 mm, which is what lets it be coiled and carried without the cores work-hardening.

Per metre, per foot or per coil?

At this size the per-foot trick does the most damage, because the numbers are small enough that the gap looks like rounding rather than a third. Convert every quote to a rate per metre before comparing. And say the decimal clearly: 2.5mm and 25mm sound almost identical across a counter and are ten times apart in copper.

Unit conversions only, no prices. 1 ft = 0.3048 m and 1 yard = 0.9144 m, so 1 m = 3.281 ft = 1.094 yards. Coil lengths are not standardised in Pakistan — confirm the metre count of the coil you are actually buying.
Quoted asLength in metresTo get the per-metre rate
Per metre1 mNothing to do
Per foot0.305 mMultiply the per-foot rate by 3.281
Per yard0.914 mMultiply the per-yard rate by 1.094
Per 90 m coil90 m (295 ft)Divide the coil price by 90
Per 45 m half coil45 m (148 ft)Divide by 45
Per 100 m drum100 m (328 ft)Divide by 100

Coil lengths are not standardised in Pakistan, so get the metre count written on the invoice before you pay. We quote per metre against the length you give us. The price per meter page covers every conversion, and how cable is priced in Pakistan explains what moves the rate.

How much current 2.5mm 4 core flexible cable carries

24 A with three conductors loaded, 27 A with two, clipped direct at 30°C. On a 400 V three-phase supply 24 A is about 16.6 kVA (1.732 × 400 × 24 ÷ 1000) — a small three-phase motor, a control panel, or a portable board feeding a couple of machines.

Class 5 flexible copper, four-core, three loaded. Current capacity and voltage drop per BS 7671, installation reference method C (clipped direct), 30°C ambient; conductor resistance and stranding per IEC 60228. Two loaded conductors is a single-phase circuit with its earth; three loaded is three phases. Copper mass computed at 8.89 kg/km per mm² per core, conductor only. Verify sizing with a licensed electrician for your installation.
SizeStrands (class 5)2 loaded3 loadedVoltage dropCopper in a 90 m coil
1.5 mm²30/0.2519.5 A17.5 A29 mV/A/m4.8 kg
2.5 mm²50/0.2527 A24 A18 mV/A/m8.0 kg
4 mm²56/0.3036 A32 A11 mV/A/m13 kg
6 mm²84/0.3046 A41 A7.3 mV/A/m19 kg
10 mm²80/0.4063 A57 A4.4 mV/A/m32 kg
16 mm²126/0.4085 A76 A2.8 mV/A/m51 kg

Length decides this size more often than load. At its full 24 A the 20 V that BS 7671's 5% allows on a 400 V circuit is spent at 46 m; on a single-phase run at 27 A the 11 V budget is gone at 23 m. A trailing lead that gets extended by one more drum is exactly how a circuit that measured fine on day one stops being fine.

These are clipped-direct figures at 30°C. A flexible cable loaded while still wound on its drum cannot shed heat and has to be run out first. Conduit, bundling and a Lahore roof in June each take another bite, handled by BS 7671 correction factors rather than one invented number. Work yours out with the cable size calculator and the voltage drop calculator, then have a licensed electrician confirm it.

Specifications

Resistance per IEC 60228. Current capacity and voltage drop per BS 7671, installation method C (clipped direct), 30°C ambient, 3 loaded conductors. Verify sizing with a licensed electrician for your installation.
PropertyValue
ConductorPlain annealed copper, class 5 flexible stranded
Nominal area2.5 mm² × 4 cores
Strand construction50 / 0.25 mm per core (typical)
Max conductor resistance at 20°C7.98 Ω/km
Current capacity (method C, 3 loaded)24 A
Voltage drop18 mV/A/m
Voltage rating300/500 V
Insulation / sheathPVC / PVC, 70°C conductor rating
Conductor copper weight≈ 88.8 kg/km (4 × 22.2 kg/km)
Reference standardsIEC 60228 (conductors), IEC 60227 (PVC flexible cables)

Class 5 against class 2: why this one bends

Same copper, same 2.5 mm², different stranding. Class 5 divides the area into 50 strands of 0.25 mm; class 2 uses 7 strands of 0.67 mm. The thin strands slide past each other when the cable bends, so a flexible core survives being coiled, dragged and reeled. A class 2 core flexed often enough work-hardens and breaks inside a sheath that still looks undamaged.

2.5 mm² copper conductor, both classes, per IEC 60228. Resistance is the maximum permitted at 20°C. Current capacity is the same because it follows conductor area and installation, not stranding.
PropertyClass 5 (flexible)Class 2 (standard)
Strands50/0.257/0.67
Max resistance7.98 ohm/km7.41 ohm/km
Current capacity24 A / 27 A24 A / 27 A
Bends repeatedlyYesNo
Typical useExtension leads, portable boardsSocket circuits in conduit

Buy flexible only where the cable moves. For the socket circuits of a house, the class 2 build is the same copper for less and is what the wiring is designed around — the 2.5mm cable page works through where this size belongs, and 5 marla house wiring shows how many coils of it a house actually takes.

Where this cable belongs

Small three-phase machines

Bench lathes, dough mixers, small compressors and pedestal drills drawing up to the 24 A this cable carries.

Panel-to-machine tails

The last few metres from an isolator to a machine that gets pushed around the workshop floor and cannot take a rigid cable.

Portable distribution boards

Site boards feeding three-phase sockets, where the incoming lead is coiled and moved with the board.

Four core at this size means three phases and a fourth conductor — a neutral where single-phase circuits sit downstream, an earth where they do not. Three of the four are loaded, which is why the rating drops from the 27 A a two-core version of the same conductor carries to 24 A here. That is about 16.6 kVA at 400 V (1.732 × 400 × 24 ÷ 1000): small-machine territory, not submain territory. The buyer is usually a workshop electrician making up a machine tail, not a wireman running fixed cable in a wall — for that job class 2 standard cable is the right family. For a single-phase machine with an earth, drop to 2.5mm 3 core flexible cable; for a bigger three-phase machine, step up to 4mm 4 core flexible cable at 32 A.

Worked example — a 16 A machine 20 m from the panel.

Voltage drop is current × length × the tabulated 18 mV/A/m, divided by 1000. So 16 × 20 × 18 ÷ 1000 = 5.8 V, which is 1.4% of 400 V — inside the 5% BS 7671 allows on a power circuit, 20 V here. Load the same lead to its full 24 A and the 20 V budget is spent at 20 ÷ (24 × 18 ÷ 1000) = 46 m. Check yours with the voltage drop calculator before you cut the coil.

Current capacity depends on how the cable is installed and coiled. Derate for bundling and high ambient temperature. Have a licensed electrician confirm the size for your load and run length — or start with the cable size calculator.

Also made in 2 and 3 core

Core count follows the circuit. Two core is line and neutral with a separate earth. Three core is line, neutral and earth, or three phases with no neutral. Four core is three phases plus a neutral. The conductor is the same 2.5 mm² in every build; only the number of loaded conductors changes the rating.

2.5 mm² class 5 flexible copper, 300/500 V. Current capacity per BS 7671 reference method C (clipped direct), 30°C ambient, by number of loaded conductors. Verify sizing with a licensed electrician for your installation.
CoresWhat runs in itLoadedCurrent capacity
2 coreLine and neutral, earth run separately227 A
3 coreLine, neutral and earth — or three phases, no neutral2 or 327 A / 24 A
4 coreThree phases plus neutral324 A

The same size in the other builds: 2.5mm 2 core flexible cable and 2.5mm 3 core flexible cable. One step up in the same four-core flexible build is 4mm 4 core flexible cable at 32 A; one step down, 1.5mm 4 core flexible cable at 17.5 A.

2.5 mm² is not 25 mm². They are a factor of ten apart in copper and do completely different jobs: 2.5 mm² is a socket circuit, 25 mm² is a submain or motor feeder at 96 A. Say the decimal out loud when you order, because the two sound alike across a counter. If the size you want is the large one, go to 25mm 4 core cable.

Check the coil before you pay

A 90 m coil of this size is light enough to carry in one hand, which is exactly why a short one is easy to miss. Three checks settle it.

Weigh the copper

Conductor mass = area × cores × 8.89 kg/km per mm². For 2.5 mm² 4 core that is 2.5 × 4 × 8.89 = 89 kg/km, so a 90 m coil holds about 8 kg of copper before insulation and sheath.

Measure the strands

A class 5 core at this size is about 50 strands of 0.25 mm. Cut the end square and count under good light. Fewer, thicker strands means a class 2 conductor sold as flexible.

Measure the length

Get the metre count in writing before you pay, then check it with a measuring wheel. A short coil is the quietest way a per-coil price stops being the price you calculated.

What buyers say

5/5

“Excellent quality copper cables. Fast delivery across Pakistan. Highly recommended for electrical projects.”

AHMAD HASSAN

5/5

“Best cable manufacturer in Lahore. 99.9% pure copper as promised. Very satisfied with the product quality.”

MUHAMMAD ALI

5/5

“Good quality cables at competitive prices. Delivery was quick to Karachi. Will order again.”

IMRAN KHAN

Frequently asked

What is the price of 2.5mm 4 core flexible cable in Pakistan?
The price changes with the daily copper rate. We sell factory-direct from Lahore, below dealer rates. Message us on WhatsApp for today's price per meter.
What is 2.5mm 4 core flexible cable used for?
A fine-stranded flexible cable for portable 3-phase equipment: machine extension leads, panel-to-motor flexible connections, and mobile equipment supply. Rated around 24 A.
Should I use 3 core flexible instead?
Use 3-core for a single-phase circuit with line, neutral, and earth. Choose 4-core when the connection carries a 3-phase supply or needs a spare conductor.
Is 2.5mm 4 core the same as 25mm 4 core cable?
No. This one is 2.5 mm² per conductor, a flexible machine tail carrying 24 A. 25 mm² 4 core is a fixed three-phase submain carrying 96 A, with ten times the copper in it. The names differ by one decimal point and sound identical across a counter, so say it out loud when you order. The large one is 25mm 4 core standard cable.
How much load will 2.5mm 4 core flexible cable take on three phase?
About 16.6 kVA at 400 V: 1.732 × 400 × 24 ÷ 1000, using the 24 A method C figure for three loaded conductors at 30°C. That covers a small lathe, a mixer or a compressor, not a submain. Coiled on a drum, bundled with other leads, or run in summer heat it carries less — multiply the tabulated figure by the correction factor for your installation.