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Single-phase cable size: which wire for which circuit

PILONE CABLES TECHNICAL TEAM

Three sizes wire most of a Pakistani house: 1.5 mm² (3/.029) for lights and fans, 2.5 mm² (7/.029) for room sockets, 4 mm² (7/.036) for AC and geyser points. The meter-to-board run is separate, usually 10 mm² (7/.052).

Every one of those sizes is chosen from the current on that circuit, not from the fact that the supply is single phase. Pakistan's domestic supply is 220 V single phase from a small flat to a large house, so "single phase" tells you nothing about the size — the load, the breaker and the run length do. The chart below reads a size off all three.

House wiring cable size chart

On a 220 V single-phase supply, size each circuit from its own design current: 1.5 mm² carries a lighting circuit, 2.5 mm² a room socket circuit, 4 mm² a kitchen, AC or geyser circuit, 6 mm² the main earthing conductor, and 10 mm² the run from the meter to the distribution board on a typical 7.5 kW domestic connection. Those sizes hold when the cable is clipped direct at 30 °C ambient and the run stays inside a 3.3 V one-way voltage-drop budget — 18 m on 2.5 mm² at 10 A, 37 m on 4 mm² at 8.2 A; in conduit, bunched, or in summer heat, the same cable carries less and the size steps up.

Single-phase 220 V circuits, copper, PVC insulated, 450/750 V. Current capacity and voltage drop per BS 7671, reference method C (clipped direct), 30 °C ambient, two loaded conductors; conductor and stranding data per IEC 60228. Max run is the one-way length at which the circuit spends 3.3 V — half of the 3% of 220 V allowed across the whole installation, the other half being left for the submain. Run = 3300 ÷ (mV/A/m × design current). BS 7671 permits 5% for non-lighting circuits, which is why some lists show longer runs than these. Verify sizing with a licensed electrician for your installation.
CircuitDesign currentSize (strand code)CapacityBreakerMax run
Lighting and fans3 A1.5 mm² (3/.029)19.5 A6 A38 m
Room socket circuit10 A2.5 mm² (7/.029)27 A16 A18 m
Water pump, 1 hp5.5 A2.5 mm² (7/.029)27 A16 A33 m
Kitchen socket circuit16 A4 mm² (7/.036)36 A20 A18.8 m
AC point, 1.5 ton8.2 A4 mm² (7/.036)36 A20 A type C37 m
Storage geyser, 3 kW13.6 A4 mm² (7/.036)36 A25 A22 m
Main earthing conductor6 mm² (7/.044)46 A
Meter to DB, 7.5 kW34.1 A10 mm² (7/.052)63 A50 A main switch22 m

Three of those design currents are arithmetic you can repeat. A 1.5 ton AC at 1800 W: 1800 ÷ 220 = 8.2 A. A 3 kW storage geyser: 3000 ÷ 220 = 13.6 A. A 7.5 kW sanctioned connection: 7500 ÷ 220 = 34.1 A. Read the wattage off the rating plate and the sanctioned load off the meter card — those two numbers, not the plot size, set the whole list.

Three tests, in this order

A size has to pass all three. Most shop advice checks only the first, which is why the same circuit gets three different answers on the same street.

1. Capacity

The cable's rating must sit above the breaker, and the breaker above the design current. 4 mm² at 36 A over a 20 A MCB over an 8.2 A AC: 36 > 20 > 8.2. Read the capacity for two loaded conductors on a single-phase circuit, even in a three-core cable, because only live and neutral carry load.

2. Derating

The table figure is a clipped, 30 °C, unbundled number and nobody wires like that. Multiply it by the correction factors for your installation method, grouping and ambient from BS 7671. The derated figure is what has to stay above the breaker.

3. Voltage drop

Millivolts per amp per metre × design current × one-way run ÷ 1000 = volts lost. Hold it inside the budget in the chart. On long runs this test, not heat, is what forces the size up.

3/29 vs 7/29: what the trade codes actually measure

Ask for 2.5 mm² at a shop in Pakistan and you will be handed 7/.029. The strand code is imperial — seven strands of 0.029 inch — and the two systems do not line up. Work the first one out and the point becomes obvious: 0.029 in is 0.7366 mm, so one strand is π/4 × 0.7366² = 0.426 mm². Three of them make 1.28 mm². Seven make 2.98 mm².

Trade strand code to true conductor area. Area = strands × π/4 × strand diameter², with strand diameter in inches converted at 25.4 mm/in. "Sold as" is the metric size the code is traded under, not an exact equivalent. Capacity is the BS 7671 method C figure for the nominal metric size, two loaded conductors, 30 °C, copper.
Trade codeTrue areaSold asCapacity of the nominal sizeUsual job
3/.0291.28 mm²1.5 mm²19.5 ALights, fans
7/.0292.98 mm²2.5–3 mm²27 ARoom sockets
7/.0364.6 mm²4 mm²36 AKitchen, AC, geyser
7/.0446.9 mm²6 mm²46 AEarth, short submains
7/.0529.6 mm²10 mm²63 AMeter to DB
7/.06414.5 mm²16 mm²85 AHeavy service run

The two codes fall on opposite sides of their metric labels, and that is the whole answer to 3/29 vs 7/29. 3/.029 computes to 1.28 mm², under the 1.5 mm² it is sold as, so treat the 19.5 A in the row above as a ceiling it does not quite reach and keep 3/.029 on 6 A lighting circuits. 7/.029 computes to 2.98 mm², over the 2.5 mm² it is sold as, which is why it is the socket wire here and why an electrician will refuse to put sockets on the three-strand. Neither code appears in IEC 60228; when you need the standard's numbers, convert to the metric size first.

How far a single-phase circuit can run

Heat sets the size on short runs; length sets it on long ones. Voltage drop is the cable's own loss, and it is the test that catches out a big house wired to a small-house chart. Take a kitchen circuit at 16 A. On 2.5 mm² the loss is 18 × 16 × run ÷ 1000, so the 3.3 V budget is gone at 11.5 m. On 4 mm² the same sum uses 11 mV/A/m and reaches 18.8 m. Nothing about the load changed; the distance did.

Volts lost one way at the stated design current, by size. Figure = mV/A/m × current × run ÷ 1000. Voltage drop per BS 7671, reference method C, 30 °C, copper, PVC, two loaded conductors. Hold a final circuit inside 3.3 V on the basis set out above.
Run2.5 mm² at 10 A2.5 mm² at 16 A4 mm² at 16 A10 mm² at 34 A
10 m1.80 V2.88 V1.76 V1.50 V
15 m2.70 V4.32 V2.64 V2.24 V
20 m3.60 V5.76 V3.52 V2.99 V
25 m4.50 V7.20 V4.40 V3.74 V
30 m5.40 V8.64 V5.28 V4.49 V

Measure the route the cable takes — down the wall, along the chase, up to the ceiling — not the straight line across the room, and add a metre at each end for terminations. Check your own figure in the voltage drop calculator. Where the run is the meter-to-board submain rather than a final circuit, the sizing rationale is on WAPDA meter cable size and main meter cable.

Ghar ki wiring mein konsa wire kis kaam ka hai?

Dukaan par size mm² mein nahi, strand code mein maanga jata hai. 3/.029 lights aur fans ke liye, 7/.029 kamron ke sockets ke liye, 7/.036 kitchen, AC aur geyser point ke liye, aur 7/.044 ghar ki main earthing ke liye. Meter se DB tak 7/.052, yaani 10 mm².

Do baatein yaad rakhein. Pehli: 3/.029 ka asal area 1.28 mm² hai, jo 1.5 mm² se kam hai — is liye woh sirf 6 A lighting circuit par chalta hai, sockets par nahi. Doosri: har appliance point ka earth uske live conductor ke barabar hona chahiye, is liye AC point 3-core 7/.036 mein jata hai, taake earth bhi 4 mm² ho.

Single phase or three phase

Domestic connections in Pakistan run on 220 V single phase; larger connections move to 400 V three phase, which splits the same power across three live conductors so each one carries roughly a third of the current. That does not simply mean thinner cable: a bunched three-core run sheds heat less easily than two loaded conductors, so 4 mm² is rated 36 A with two loaded cores and 32 A with three. Take your own load to the three-phase cable size guide if the meter has three live terminals.

Every capacity here is a BS 7671 reference method C figure at 30 °C with the circuit on its own. Cable pulled through conduit, bunched with other loaded circuits, or run through a roof space in a Lahore June carries less — apply the correction factors for your own method and ambient before you choose the breaker. Have a licensed electrician confirm every size against your load and run length, or start with the cable size calculator.

Sizing one circuit, or a whole house

This chart answers which size. Two other questions usually come with it, and each has its own page so the numbers stay in one place.

QUANTITY

How many metres

Points × average run × conductors, converted to 90 m coils, on how much wire a house needs.

COST

What it costs to install

Per-point and per-square-foot rate structures on house wiring cost.

ONE CIRCUIT

A single appliance

Worked examples for an AC point, a geyser and a water motor.

Frequently asked

Ghar ki wiring ke liye konsa wire lena chahiye?
Teen sizes zyada tar kaam kar jate hain: lights aur fans ke liye 1.5 mm² (3/.029), kamron ke sockets ke liye 2.5 mm² (7/.029), aur kitchen, AC ya geyser point ke liye 4 mm² (7/.036) apne alag MCB par. Ghar ki main earthing 6 mm² (7/.044) par, aur meter se DB tak aam tor par 10 mm² (7/.052). Har size uske circuit ke current par chunni hai.
3/29 or 7/29 — which wire for house wiring sockets?
7/.029. Work the strand areas out and the reason is plain: three strands of 0.029 in make 1.28 mm², seven make 2.98 mm². So 3/.029 sits under the 1.5 mm² it is sold as, and 7/.029 sits over the 2.5 mm² it is sold as. Keep 3/.029 on 6 A lighting circuits and put 7/.029 on socket and kitchen circuits.
What is the single phase cable size for a 7.5 kW connection?
7500 W ÷ 220 V = 34.1 A, so the meter-to-board run wants 10 mm² copper (7/.052), rated 63 A, on a 50 A main switch. 6 mm² carries 46 A and passes on capacity, but at 34.1 A it spends its voltage-drop budget at about 13 m. Read your own sanctioned load off the meter card rather than a chart.
Is 2.5mm enough for a house socket circuit, or should it be 4mm?
2.5 mm² carries 27 A and covers a normal room socket circuit on a 16 A MCB. Length decides the rest: at 16 A the 3.3 V budget runs out at 11.5 m on 2.5 mm² and at 18.8 m on 4 mm². Kitchens, long runs and rooms with heavy appliances are where 4 mm² earns its cost.
Does a single-phase circuit need a bigger cable than three-phase?
For the same total power, yes. Single phase puts the whole current through one live conductor; three phase splits it across three, so each carries roughly a third. The tables differ too: 4 mm² is rated 36 A with two loaded conductors and 32 A with three, because a bunched three-core run sheds heat less easily.
Which wire size for an AC point in a single-phase house?
4 mm² (7/.036) on its own 20 A type C MCB, three-core so the earth matches the live. A 1.5 ton unit draws about 8 A at 220 V and the compressor start briefly pulls two to three times that. At 8.2 A the 4 mm² run reaches about 37 m before it spends its voltage-drop budget.
Earth wire ka size kya hoga ghar ki earthing ke liye?
Ghar ke main earthing conductor ke liye aam tor par 6 mm² (7/.044) liya jata hai, jo 46 A rated hai. Har circuit ka apna earth uske live conductor ke barabar hona chahiye — AC point 4 mm² hai to earth bhi 4 mm². Earth electrode aur uski resistance licensed electrician se test karwayein.
Do these figures hold in conduit in a Lahore summer?
No. Every figure here is BS 7671 reference method C — clipped direct, 30 °C ambient, one circuit on its own. Wire pulled through conduit, bunched with other loaded circuits, in a roof space in June carries less. Take the correction factors for your method and ambient from BS 7671 and apply them before you pick the breaker.

Single-phase circuit cable, at the factory rate

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